2026-08-15

How to Reduce Tooling Cost in Thermoforming

DFM design optimization

Do a DFM review before prototyping β€” simplify draft angles, avoid deep undercuts to reduce tool complexity and cost.

Choose the right tool material

Use resin or composite molds for low volume/prototyping; upgrade to aluminum for high volume β€” cost-optimal.

Jiushun's DFM service

We offer free structural optimization advice to lower tooling and unit cost without compromising quality.

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